Strive to produce & provide the highest quality foam product to you and your customers.

Manufacturing 1

accuracy

We produce foam products with tight tolerances everyday.

Manufacturing 2

Quality

Care your brand reputation with our insistence on raw material quality.

Manufacturing 3

Order Speed

Drive down set-up and cycle times and deliver product to you quickly

Manufacturing 4

Complete processes

Full range of best-in-class manufacturing processes the best strategic partner.

We work hard to make your life as our customer easier and better too. From a reliable, flexible supply chain that spans the country, to a talented technical support team who lives and breathes foam, to best-in-class manufacturing processes that offer the precision you need, we aim to be the best strategic partner possible.

Inside our team, you’ll find collaborators who are truly energized by our partnerships, and we operate under the belief that there are always ways to push the envelope – and to do more together.We will strive to provide the highest quality product possible by bringing new products to our customers, continuously reviewing procedures, learning about new materials, and staying invested in our industry.

CAPABILITIES A-Z

Foaming & Foaming Types

  • Injection Mould Foaming
  • Continuous Foaming
  • Cross-linked Foaming
  • Rigid Foam
  • Integral Skin
  • Flexible Foam
  • Structural Foam
  • Viscoelastic Foam
  • Melamine Foam
  • Cellulose Sponge
  • Scouring Pad
  • More...

Cutting Process

  • CNC Profile Cutting
  • Compression Cutting & Special Foam Shape Cutting
  • Contour & Distortion Cutting
  • Contour Foam Cutting
  • Die Cutting – Large Part Die Cutting
  • Foam Die Cutting
  • High-Speed Continuous Die Cutting
  • Horizontal & Vertical Cutting
  • Horizontal & Vertical Drilling
  • Horizontal Foam Cutting / Slitting & Splitting
  • Thermal Cutting & Forming
  • More...

Customize Service

  • Abrasive & Non Abrasive Coatings
  • Compression Forming
  • Custom Coatings
  • Convoluting – Peak-To-Valley
  • Corrugated To Foam
  • Glue Assembly (Water Or Solvent Base, Hot Melt, Roller Coat)
  • Heat Lamination – Closed Cell Foams To Greater Thicknesses For Fabrication
  • Protective Case Inserts
  • Prototyping & Sampling
  • Heat Sealing
  • Laminations – Combining Fabrics, Films & Scrims To Open And Closed Cell Foams
  • Assembly (Partial Or Full Assembly)
  • Multiple Materials That Combine With Foam/Rubber Products For Full Assembly
  • Pressure Sensitive Applications – Combining A Variety Of Adhesive Films And Psas To Open And Closed Cell Foams
  • Splitting & Skiving – Carousel And Horizontal
  • Part Stripping
  • More...

QUALITY ASSURANCE

Through a fully comprehensive process-based Quality Management System, quality is built into everything we do. This allows for a customized Quality Plan that meets customers’ specific requirements.

Manufacturing 5

Foam Spirit represents quality to our employees, customers, and the community in which we work. Foam Spirit’s commitment to quality for all stakeholders is demonstrated by following a widely communicated and understood Quality Management System.

At Foam Spirit Sponge Limited we are all responsible and accountable to strictly adhere to:

A Continuous Improvement Process using a cross functional team approach.
Quality Planning through our work processes and guidelines that produce products and services.
Quality Control which is driven by measurement through our process and product.
Quality Assurance to meet agreed upon requirements for internal and external customers.
Quality Improvement eliminating waste and non-conformances while improving efficiencies within our operations.
We will not be content unless our customers are confident they receive quality products and service from our company each and every day.

Support

Comprehensive Engineering, Design & Product Development
Continuously Trained Manufacturing Teams.
Custom Product Packaging Capabilities
Excellent Sales Support
Financial Strength & Stability
Honesty, Integrity, And Corporate Commitment To Excellent Customer Service And Quality
ISO 14000 Environmental Standards & Management
ISO 9001-2008 Standard Manufacturer
Assurance
Long-Term Relationships With Established Suppliers
State-Of-The Art Technology Tracking System Across All Functions
Testing & Evaluation

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