Foam Fabrication Resources Hub

Foam fabrication is an important process in the manufacturing of foam products. It helps foam manufacturers convert foam sheets and rolls into finished goods by shaping, cutting, and joining them. Start here with Foam Spirit, Learn everything related to foam fabrication manufacturing from this free knowledge base.

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  • By Foam Spirit on December 6, 2022

    There are a lot of foam material types and ways to categorize them. For you, all foam materials can either be closed cell foam or open cell foam. For a short period of time, it…

  • By Foam Spirit on December 4, 2022

    Foam Thermoforming is actually one of the easiest and the most widely employed foam forming process for complicated foam fabrication projects.

  • By Foam Spirit on December 4, 2022

    Hot wire foam cutting technique is especially suitable for projects requiring to cut cavities and contours in foam.Learn from this article on more knowledges on hot wire fabrications.

  • By Foam Spirit on December 4, 2022

    Splitting and skiving are often transitional processes before other foam fabrication processes. Foam sheets usually come in a large thickness, so we need to split them.

  • By Foam Spirit on December 4, 2022

    Foam lamination - adhesive can be made in two ways: PSA lamination and heat lamination. It's used for insulation, noise reduction and thermal insulation foam sheets, plus cleaning sponges and other consumer goods.

  • By Foam Spirit on December 4, 2022

    Foam CNC cutting is popular for custom foam fabrication. CNC cuts increase speed, precision, and production. It's used to cut foam in complex shapes and outline them.

  • By Foam Spirit on December 4, 2022

    It's true that simple and conventional foam shapes can be shaped with common machines, but foam die cutting fabrication is undoubtedly the most efficient and economical way to make foam products with uniform shapes in…

  • By Foam Spirit on December 4, 2022

    Your business wants to get reliable foam solution for helping profit growth. With this resource library for learning foam fabrication, you can make your company’s goals a reality. Browse our quick guide and resources now…

  • By Foam Spirit on December 4, 2022

    EVA foam is almost everywhere! Usually, EVA foam suppliers provide them as EVA foam sheets, EVA foam rolls, EVA foam puzzle mats, EVA foam tapes, etc. How well do you know EVA foam? Well, here's…

  • By Foam Spirit on December 4, 2022

    As the source of the supply chain, foam manufacturers are hardly involved in further processing, and 80% of foam products are processed and manufactured by foam fabricator. With Foam Spirit, You can get almost any…

What is Foam Fabrication?

Foam fabrication is the process of converting standard open cell foam and closed cell foam by foam manufacturers using machinery. By changing appearance, softness, and materials, A wide range of foam materials such as polyurethane foam, polyethylene foam can be transformed into a specific composite formation for industrial and commercial use.

Foam raw material producers usually only produce original foam blocks and basic foam sheets, so for the final foam product, it has to be the downstream covering or foam fabricators that completes the fabrication process.

Through custom foam fabrication, you could get foam products such as:

How can you make your foam products with the right fabrication techniques?

If you are in the foam industry and are looking for a foam fabrication technique that can produce your foam products, there are many methods that can be used, but having access to the right fabrication techniques can be a challenge. 

Although there are many foam processing methods, they basically fall into three general categories. If you look at the appearance of the foam product you need, you can figure out the possible process.

The cutting process
As long as the foam has obvious cuts and only the appearance has changed, you should be fine with the basic cutting process.

The adhesive process
Usually used to laminate foam with other materials or to make foam strips to fix into a specific position or objects.

Molding process
For foam products that have flat edges and are shaped. Generally, they are manufactured by extrusion foaming through a mold or similar.

Once you’ve got a basic understanding of the fabrication process, you can evaluate your budget and decide what’s best for you. You could also get a suggestion from the foam expert.

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